What Is Robot Palletising and How Does It Work?
Robot palletising is the automated process of stacking products onto pallets using a robotic system. It replaces manual handling with a robot arm that picks items such as boxes, bags or trays and places them in a defined pattern onto a pallet, repeating the cycle continuously.
What does a robot palletising system include?
A typical robot palletising system includes a robot arm, a gripper tool, infeed conveyors, and pallet positions. Products arrive via a conveyor, are detected by the system, and are picked by the robot.
How does the robot build a pallet?
The robot places each item onto the pallet according to a programmed stacking pattern, ensuring stability and consistency. The system repeats this process continually, adjusting for different product sizes or pallet configurations where required.
Once a pallet is complete, it is removed and replaced with an empty one, allowing the cycle to continue without operator intervention.
How is this different from manual palletising?
See Cobot Palletising vs Manual Palletising for a full comparison of consistency, labour and injury-risk benefits.
Frequently asked
What is robot palletising?
The automated process of stacking products onto pallets using a robotic system, replacing manual lifting and stacking.
What equipment is involved?
A robot arm, a gripper tool matched to the product, infeed conveyors, and pallet positions.
Does the system handle different pallet configurations?
Yes — the system adjusts for different product sizes or pallet configurations as part of its programmed pattern.
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